Success Cases

SHD Precision Die Casting Success Cases

Here are key examples of our high-pressure die casting solutions across industries, showcasing technical expertise and market adaptability:

‌1. Consumer Electronics‌

• ‌Product‌: Ultra-Thin Laptop Unibody Frame

• Application‌: High-end laptop chassis for a global tech brand.

• Result‌: Achieved 0.3mm thickness tolerance, 30% weight reduction vs. CNC machining.

• Tech Edge‌: Aluminum alloy with nano-ceramic coating for EMI shielding and heat dissipation.

2. Sports Equipment‌

• ‌Product‌: Carbon-Fiber-Reinforced Bicycle Crankset

• Application‌: Lightweight cranksets for professional cycling teams.

• Result‌: 40% higher fatigue resistance than traditional forging; 15% lighter.

• Tech Edge‌: Hybrid die casting with carbon fiber inserts for strength-to-weight optimization.

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3. Photography Gear‌

• ‌Product‌: Drone Gimbal Housing

• Application‌: Shockproof housing for aerial photography drones.

• Industry Impact‌: Enabled IP67 waterproofing and 50G vibration resistance.

• Tech Edge‌: Magnesium alloy casting with integrated cooling channels.

4. Automotive Parts‌

• ‌Product‌: EV Motor Housing

• Application‌: 800V electric vehicle drive systems.

• Result‌: Reduced porosity to <0.1%, critical for high-voltage insulation.

• Tech Edge‌: Vacuum-assisted die casting for ultra-dense microstructure.

‌5. Mobile Energy Storage‌

• ‌Product‌: Portable Power Station Enclosure

• Application‌: Fire-resistant casing for 5kWh outdoor power units.

• Result‌: Passed UL 94 V-0 flame rating and 1m drop test.

• Tech Edge‌: Multi-slide casting with embedded thermal management fins.

‌6. Photovoltaic Inverters‌

• ‌Product‌: Solar Inverter Heat Sink Shell

• Application‌: 20kW commercial solar inverter housings.

• Result‌: 25°C lower operating temps vs. stamped steel alternatives.

• Tech Edge‌: Copper-aluminum bimetal gradient casting for heat dissipation.

‌7. Structural Components‌

• ‌Product‌: Robotic Arm Joint Module

• Application‌: Industrial robot load-bearing joints.

• Result‌: ±0.02mm dimensional stability under 500kg dynamic loads.

• Tech Edge‌: AI-controlled real-time pressure compensation during casting.