Success Cases

SHD Precision Die Casting Success Cases

Here are key examples of our high-pressure die casting solutions across industries, showcasing technical expertise and market adaptability:

‌1. Consumer Electronics‌

‌Product‌: Ultra-Thin Laptop Unibody Frame
Application‌: High-end laptop chassis for a global tech brand.
Result‌: Achieved 0.3mm thickness tolerance, 30% weight reduction vs. CNC machining.
Tech Edge‌: Aluminum alloy with nano-ceramic coating for EMI shielding and heat dissipation.

 
2. Sports Equipment‌

‌Product‌: Carbon-Fiber-Reinforced Bicycle Crankset
Application‌: Lightweight cranksets for professional cycling teams.
Result‌: 40% higher fatigue resistance than traditional forging; 15% lighter.
Tech Edge‌: Hybrid die casting with carbon fiber inserts for strength-to-weight optimization.

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3. Photography Gear‌

‌Product‌: Drone Gimbal Housing
Application‌: Shockproof housing for aerial photography drones.
Industry Impact‌: Enabled IP67 waterproofing and 50G vibration resistance.
Tech Edge‌: Magnesium alloy casting with integrated cooling channels.

4. Automotive Parts‌

‌Product‌: EV Motor Housing
Application‌: 800V electric vehicle drive systems.
Result‌: Reduced porosity to <0.1%, critical for high-voltage insulation.
Tech Edge‌: Vacuum-assisted die casting for ultra-dense microstructure.
 

‌5. Mobile Energy Storage‌

‌Product‌: Portable Power Station Enclosure
Application‌: Fire-resistant casing for 5kWh outdoor power units.
Result‌: Passed UL 94 V-0 flame rating and 1m drop test.
Tech Edge‌: Multi-slide casting with embedded thermal management fins.
 

‌6. Photovoltaic Inverters‌

‌Product‌: Solar Inverter Heat Sink Shell
Application‌: 20kW commercial solar inverter housings.
Result‌: 25°C lower operating temps vs. stamped steel alternatives.
Tech Edge‌: Copper-aluminum bimetal gradient casting for heat dissipation.
 

‌7. Structural Components‌

‌Product‌: Robotic Arm Joint Module
Application‌: Industrial robot load-bearing joints.
Result‌: ±0.02mm dimensional stability under 500kg dynamic loads.
Tech Edge‌: AI-controlled real-time pressure compensation during casting.