Success Cases

SHD Precision Die Casting Success Cases

Here are key examples of our high-pressure die casting solutions across industries, showcasing technical expertise and market adaptability:

‌1. Consumer Electronics‌

  • ‌Product‌: Ultra-Thin Laptop Unibody Frame

  • Application‌: High-end laptop chassis for a global tech brand.

  • Result‌: Achieved 0.3mm thickness tolerance, 30% weight reduction vs. CNC machining.

  • Tech Edge‌: Aluminum alloy with nano-ceramic coating for EMI shielding and heat dissipation.

2. Sports Equipment‌

  • ‌Product‌: Carbon-Fiber-Reinforced Bicycle Crankset

  • Application‌: Lightweight cranksets for professional cycling teams.

  • Result‌: 40% higher fatigue resistance than traditional forging; 15% lighter.

  • Tech Edge‌: Hybrid die casting with carbon fiber inserts for strength-to-weight optimization.

3. Photography Gear‌

  • ‌Product‌: Drone Gimbal Housing

  • Application‌: Shockproof housing for aerial photography drones.

  • Industry Impact‌: Enabled IP67 waterproofing and 50G vibration resistance.

  • Tech Edge‌: Magnesium alloy casting with integrated cooling channels.

4. Automotive Parts‌

  • ‌Product‌: EV Motor Housing

  • Application‌: 800V electric vehicle drive systems.

  • Result‌: Reduced porosity to <0.1%, critical for high-voltage insulation.

  • Tech Edge‌: Vacuum-assisted die casting for ultra-dense microstructure.

‌5. Mobile Energy Storage‌

  • ‌Product‌: Portable Power Station Enclosure

  • Application‌: Fire-resistant casing for 5kWh outdoor power units.

  • Result‌: Passed UL 94 V-0 flame rating and 1m drop test.

  • Tech Edge‌: Multi-slide casting with embedded thermal management fins.

‌6. Photovoltaic Inverters‌

  • ‌Product‌: Solar Inverter Heat Sink Shell

  • Application‌: 20kW commercial solar inverter housings.

  • Result‌: 25°C lower operating temps vs. stamped steel alternatives.

  • Tech Edge‌: Copper-aluminum bimetal gradient casting for heat dissipation.

‌7. Structural Components‌

  • ‌Product‌: Robotic Arm Joint Module

  • Application‌: Industrial robot load-bearing joints.

  • Result‌: ±0.02mm dimensional stability under 500kg dynamic loads.

  • Tech Edge‌: AI-controlled real-time pressure compensation during casting.