High-Pressure Die Casting (HPDC)

High-Pressure Die Casting (HPDC) is a metal forming process in which molten metal is rapidly injected into a precision die casting mold under high pressure, then cooled to form a high-precision casting. This process is ideal for mass production, complex shapes, and high-precision parts. The application of high pressure ensures excellent surface quality, high density, and superior dimensional accuracy.

High-pressure die casting technology is widely applied in the production of precision parts made from aluminum, zinc, and magnesium alloys. Common applications include automotive components, electronic device housings, home appliance accessories, and industrial equipment parts.

Key technical advantages

‌-Ultra Precision‌: Tolerance ±0.05mm, surpassing sand casting/forging

-‌High Efficiency‌: Cycle time 30-90 seconds, scalable to million-unit production

-‌‌Lightweight Innovation‌: 0.3mm ultra-thin walls (e.g., laptop chassis)

-‌‌‌Material Advancements‌: Compatible with Al/Mg/Zn alloys; ‌Ti-Al composites‌ added in 2025

‌2025 Innovations

• Smart Casting‌: AI-driven pressure curves (dynamic shrinkage compensation)

• Green Process‌: 50% emissions cut with hydrogen-powered furnaces; >95% scrap recycling

• Hyper Injection‌: 150 m/s ultra-filling tech (upgraded Tesla Giga Press)

‌Data Visualization

Get in touch

Share with visitors how they can contact you and encourage them to ask any questions they may have.